Job Description
- Position Title – Manager/Senior Manager-Maintenance
- Location – Hosur
- Total Experience –13 to 18 Years
- Qualification – B. E. (Mechanical/Electrical) (Full Time Education is compulsory, Distance Learning will not be considered)
- Reporting to- Plant Head
- Direct Team Size - 3 (Supervisors/Engineers, NEEM/NAPS Trainees, and Technicians).
- Languages Known- English, Tamil (Preferred)
- Industry- Auto /Auto Ancillary & Our Competitor Industries
Key Responsibilities: -
OEE (Overall Equipment Effectiveness) Improvement: -
- Lead initiatives to enhance machine availability, performance, and quality.
- Conduct root cause analysis to address recurring issues impacting OEE.
MTTR / MTBF Optimization: -
- Minimize Mean Time to Repair (MTTR) and maximize Mean Time Between Failures (MTBF) through proactive maintenance strategies.
- Implement predictive and preventive maintenance systems.
Asset Protection & Cost Optimization: -
- Develop strategies to safeguard company assets and extend equipment life at optimal cost.
- Deploy condition monitoring and reliability-centered maintenance practices.
Energy & Power Cost Reduction: -
- Identify and execute energy conservation projects.
- Optimize power utilization through automation and efficient load management.
Maintenance Cost Control: -
- Manage spare parts inventory and reduce unplanned maintenance expenses.
- Drive TPM (Total Productive Maintenance) initiatives for cost efficiency in Autonomous and Preventive Maintenance.
Site Project Execution & Layout Changes: -
- Ensure timely execution of capital projects with minimal operational disruption.
- Manage civil, electrical, statutory, legal, and safety-related projects effectively.
EHS Compliance & Risk Mitigation: -
- Foster a strong safety culture across operations.
- Ensure timely closure of safety alerts and incident reports.
- Address hazards such as open panels, loose wiring, and inadequate guarding.
- Maintain adherence to statutory and legal requirements.
- Implement Greeno and ESG initiatives.
TPM Implementation: -
- Demonstrate hands-on expertise in TPM deployment at the shop floor level.
Digitization & Automation: -
- Troubleshoot PLC systems and maintain robotics for seamless automation.
Skill Development: -
- Build a high-performing maintenance team through training in predictive tools and advanced diagnostics.
Vendor Management : -
- Establish and maintain a reliable vendor network for critical spares and services.
Obsolescence Management: -
- Plan and execute strategies for equipment replacement or modernization.
Emergency Preparedness : -
- Develop contingency plans for critical equipment failures.
Continuous Improvement: -
- Drive Kaizen and Lean initiatives to enhance maintenance processes.
Compliance Management: -
- Ensure full compliance with legal and statutory requirements
Remarks:-
- Looking for stable candidate (Frequent Job Change will not be considered)
- Looking for candidates from Hosur & Nearby Location only.
- Team Handling experience is must (On Roll & Workmen Category).
- Must Know PLC Programming Modification and troubleshooting, good knowledge in SIMENS, DELTA, MITSUBISHI PLC
- Working experience in Govt Officials & unionized factory is preferred.
- Looking for Matured Candidate having hands on experience on PLC and Robots Maintenance. Utility and substation experience will be added advantage.
- Location – Hosur
- Total Experience –13 to 18 Years
- Qualification – B. E. (Mechanical/Electrical) (Full Time Education is compulsory, Distance Learning will not be considered)
- Reporting to- Plant Head
- Direct Team Size - 3 (Supervisors/Engineers, NEEM/NAPS Trainees, and Technicians).
- Languages Known- English, Tamil (Preferred)
- Industry- Auto /Auto Ancillary & Our Competitor Industries
Key Responsibilities: -
OEE (Overall Equipment Effectiveness) Improvement: -
- Lead initiatives to enhance machine availability, performance, and quality.
- Conduct root cause analysis to address recurring issues impacting OEE.
MTTR / MTBF Optimization: -
- Minimize Mean Time to Repair (MTTR) and maximize Mean Time Between Failures (MTBF) through proactive maintenance strategies.
- Implement predictive and preventive maintenance systems.
Asset Protection & Cost Optimization: -
- Develop strategies to safeguard company assets and extend equipment life at optimal cost.
- Deploy condition monitoring and reliability-centered maintenance practices.
Energy & Power Cost Reduction: -
- Identify and execute energy conservation projects.
- Optimize power utilization through automation and efficient load management.
Maintenance Cost Control: -
- Manage spare parts inventory and reduce unplanned maintenance expenses.
- Drive TPM (Total Productive Maintenance) initiatives for cost efficiency in Autonomous and Preventive Maintenance.
Site Project Execution & Layout Changes: -
- Ensure timely execution of capital projects with minimal operational disruption.
- Manage civil, electrical, statutory, legal, and safety-related projects effectively.
EHS Compliance & Risk Mitigation: -
- Foster a strong safety culture across operations.
- Ensure timely closure of safety alerts and incident reports.
- Address hazards such as open panels, loose wiring, and inadequate guarding.
- Maintain adherence to statutory and legal requirements.
- Implement Greeno and ESG initiatives.
TPM Implementation: -
- Demonstrate hands-on expertise in TPM deployment at the shop floor level.
Digitization & Automation: -
- Troubleshoot PLC systems and maintain robotics for seamless automation.
Skill Development: -
- Build a high-performing maintenance team through training in predictive tools and advanced diagnostics.
Vendor Management : -
- Establish and maintain a reliable vendor network for critical spares and services.
Obsolescence Management: -
- Plan and execute strategies for equipment replacement or modernization.
Emergency Preparedness : -
- Develop contingency plans for critical equipment failures.
Continuous Improvement: -
- Drive Kaizen and Lean initiatives to enhance maintenance processes.
Compliance Management: -
- Ensure full compliance with legal and statutory requirements
Remarks:-
- Looking for stable candidate (Frequent Job Change will not be considered)
- Looking for candidates from Hosur & Nearby Location only.
- Team Handling experience is must (On Roll & Workmen Category).
- Must Know PLC Programming Modification and troubleshooting, good knowledge in SIMENS, DELTA, MITSUBISHI PLC
- Working experience in Govt Officials & unionized factory is preferred.
- Looking for Matured Candidate having hands on experience on PLC and Robots Maintenance. Utility and substation experience will be added advantage.
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