PCS 7 Programmer

Job Description – PCS 7 Programmer

Position: PCS 7 Programmer
Department: Automation / Engineering
Reporting To: Project Manager / Automation Head
Location: Mumbai

Job Summary

We are seeking an experienced PCS 7 Programmer with strong expertise in Siemens DCS systems. The candidate will be responsible for developing, configuring, testing, and commissioning PCS 7 systems for industrial automation projects while ensuring compliance with project specifications and quality standards.

Key Responsibilities

• Design, develop, and configure Siemens PCS 7 DCS applications

• Develop control logic, interlocks, and sequences as per P&ID, control philosophy, and FDS

• Configure hardware including CPUs, remote I/O, networks, and field devices

• Develop and customize HMI/OS screens, faceplates, alarms, and trends

• Implement batch, continuous, and sequential control strategies

• Perform FAT, SAT, commissioning, and site support activities

• Interface PCS 7 with third-party systems (PLC, SCADA, VFD, analyzers, etc.)

• Perform system testing, troubleshooting, and performance optimization

• Prepare and maintain project documentation such as FDS, SDS, test reports, and manuals

• Ensure compliance with safety, quality, and cybersecurity standards

• Coordinate with instrumentation, electrical, and process teams

• Provide training and technical support to end users

Technical Skills Required

• Strong hands-on experience with Siemens PCS 7 (V8.x or above)

• Experience with CFC, SFC, and LAD/FBD programming

• Knowledge of WinCC / PCS 7 OS Engineering

• Experience in Profibus / Profinet / Industrial Ethernet

• Familiarity with P&ID interpretation and control philosophy

• Experience in FAT/SAT and commissioning activities

• Knowledge of integration with PLCs, VFDs, MCCs, and field instruments

Preferred Skills

• Experience with Batch systems (PCS 7 Batch / ISA-88)

• Knowledge of Safety systems (PCS 7 Safety / SIL)

• Basic understanding of cybersecurity and network architecture

• Experience in Pharma, Chemical, Power, Cement, or Oil & Gas industries

Qualifications

• BE / BTech / Diploma in Instrumentation, Electrical, Electronics, or Automation

• 2–8 years of relevant experience (can be adjusted as per requirement)

Soft Skills

• Strong analytical and problem-solving skills

• Good communication and documentation skills

• Ability to work independently and in a team

• Willingness to travel to project sites