Job Description
Experience: 15-20 Years
Qualification: B. E. (Chemical)
Industry exp.: Chemical industry
Duties/Responsibilities/Activities:
Strategy & Planning:
Participate in Annual Business Planning exercise to understand and plan for Process Engineering requirements in line with organization's growth plans
Advise management and provide inputs for strategic initiatives and critical projects (new product introduction, new technology or technology up-gradation) from process engineering perspective
Process Design, Governance, Troubleshoot& Optimization:
Define and implement effective process engineering controls through appropriate check points and metrics to proactively identify and mitigate risks.
Guide & oversee troubleshooting process and improve trouble shooting process by introduction of analytical tools (including Root Cause Analysis)
Track process performance patterns to identify chronic issues and devise measures to overcome the same.
Drive continuous improvement of processes with an objective to optimize costs, improve output quality, process reliability and/or decrease cycle times.
Scan the environment for new technologies and benchmark competitor practices to ensure continuous improvement in process engineering capabilities.
Ensure proper provision of process documentation and operating instructions.
NPD:
Partner with Product manager and contribute to NPD process in all the phases from a process engineering perspective starting from feasibility analysis, design study, prototype development to pilot plant trials and main plant scale - up
Guide pilot plant lead in planning trial schedules and oversee pilot plant feasibility trials execution
Assist the debottlenecking process engineer in identifying process gaps and recommend solutions leading to successful pilot plant trial
Recommend modification (if required) to laboratory processes (synthesis, surface treatments etc.) post lab experimentation based on scale up feasibility, manufacturability and EHS compliance
Provide guidance to pilot plant team to standardize product on pilot plant / plant and suggest ways to optimize process and reduce time cycle
Assist pilot plant team in understanding of the laboratory synthesis process and ensure seamless conversion of the laboratory process to pilot plant set-up
Ensure main plant scale up is aligned with pilot plant and work towards minimizing deviations
Conduct audits of new product production process to ensure compliance with Safety & Environmental statutory norms
Review & guide Root Cause Analysis as key member of NPD cross functional team and advise on any process deviations observed during pilot plant/ feasibility trials
People Management:
Ensure effective manning, capability development & engagement of employees so that function objectives are met
Monitor the performance of the team on a continuous basis to identify key performers
Qualification: B. E. (Chemical)
Industry exp.: Chemical industry
Duties/Responsibilities/Activities:
Strategy & Planning:
Participate in Annual Business Planning exercise to understand and plan for Process Engineering requirements in line with organization's growth plans
Advise management and provide inputs for strategic initiatives and critical projects (new product introduction, new technology or technology up-gradation) from process engineering perspective
Process Design, Governance, Troubleshoot& Optimization:
Define and implement effective process engineering controls through appropriate check points and metrics to proactively identify and mitigate risks.
Guide & oversee troubleshooting process and improve trouble shooting process by introduction of analytical tools (including Root Cause Analysis)
Track process performance patterns to identify chronic issues and devise measures to overcome the same.
Drive continuous improvement of processes with an objective to optimize costs, improve output quality, process reliability and/or decrease cycle times.
Scan the environment for new technologies and benchmark competitor practices to ensure continuous improvement in process engineering capabilities.
Ensure proper provision of process documentation and operating instructions.
NPD:
Partner with Product manager and contribute to NPD process in all the phases from a process engineering perspective starting from feasibility analysis, design study, prototype development to pilot plant trials and main plant scale - up
Guide pilot plant lead in planning trial schedules and oversee pilot plant feasibility trials execution
Assist the debottlenecking process engineer in identifying process gaps and recommend solutions leading to successful pilot plant trial
Recommend modification (if required) to laboratory processes (synthesis, surface treatments etc.) post lab experimentation based on scale up feasibility, manufacturability and EHS compliance
Provide guidance to pilot plant team to standardize product on pilot plant / plant and suggest ways to optimize process and reduce time cycle
Assist pilot plant team in understanding of the laboratory synthesis process and ensure seamless conversion of the laboratory process to pilot plant set-up
Ensure main plant scale up is aligned with pilot plant and work towards minimizing deviations
Conduct audits of new product production process to ensure compliance with Safety & Environmental statutory norms
Review & guide Root Cause Analysis as key member of NPD cross functional team and advise on any process deviations observed during pilot plant/ feasibility trials
People Management:
Ensure effective manning, capability development & engagement of employees so that function objectives are met
Monitor the performance of the team on a continuous basis to identify key performers
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