Job Description
Quality Control Inspector
Job Title: Quality Control Inspector – Mattress Manufacturing
Location: Coimbatore [Onsite]
Salary: Upto 75k/Month
Experience: 5+ Years
Industry: Mattress / Bedding / Foam / Furniture Manufacturing
Job Summary
We are seeking an experienced Quality Control (QC) Inspector to ensure that all mattresses manufactured meet the highest standards of comfort, durability, safety, and regulatory compliance. The ideal candidate will have deep technical knowledge of mattress and foam manufacturing, strong leadership abilities, and a data-driven approach to continuous quality improvement.
Key Responsibilities
- Oversee daily quality inspections and testing of raw materials (foam, springs, fabrics), in-process assemblies, and finished mattresses.
- Ensure compliance with company specifications, ASTM standards, and applicable industry regulations
- Conduct in-process and final inspections for dimensional accuracy, workmanship, labeling, packaging, and defect identification (e.g., sagging, seam issues, bonding defects, odor concerns).
- Lead root cause analysis (RCA) for quality issues and implement corrective and preventive actions (CAPA
- ).Utilize Statistical Process Control (SPC) tools to monitor process capability and reduce defect
- s.Develop, implement, and continuously improve quality control procedures, SOPs, and inspection checklist
- s.Manage, mentor, and train a team of QC inspectors, ensuring consistent adherence to quality standard
- s.Collaborate closely with production, engineering, procurement, and suppliers to resolve quality concern
- s.Maintain accurate quality documentation, inspection reports, and audit record
- s.Support internal and external audits and ensure ongoing compliance with quality management system
s.
Essential Skills & Qualifications [Must-ha
ve]Technical Expert
- iseStrong knowledge of mattress manufacturing processes, including quilting, tape-edge, bonding, and final assemb
- ly.In-depth understanding of foam materials (urethane / polyurethane), springs, fabrics, and fille
rs.Quality Testing & Standa
- rdsProficiency in foam testing, durability testing, and comfort standards specific to bedding produc
- ts.Working knowledge of relevant industry quality and safety standar
ds.Inspection & Audit
- ingHands-on experience with in-process and final product inspectio
- ns.Ability to identify and address defects related to structure, finishing, and performan
ce.Analytical & Problem-Solving Ski
- llsStrong capability in root cause analysis, Pareto analysis, and control char
- ts.Experience implementing corrective actions to prevent recurring defec
ts.Quality Management Syst
- emsFamiliarity with ISO 9001, Six Sigma, and Lean Manufacturing principl
- es.Experience using quality management tools and softwa
re.Leadership & Communicat
- ionProven ability to lead and develop QC tea
- ms.Excellent verbal and written communication skills for reporting, training, and cross-functional coordinati
on.Documentation & Complia
- nceHigh attention to detail in record-keeping, reporting, and audit complian
- ce.Knowledge of safety, environmental, and regulatory requirements in bedding manufacturi
ng.Software Ski
- llsProficiency in MS Office, especially Excel for data analys
- is.Experience with ERP systems and quality software is an advanta
ge.
Preferred Qualificat
- ionsBachelor's degree in Engineering, Quality Management, Industrial Technology, or a related fi
- eld. QC/QA experience in manufacturing (bedding, foam, furniture, or textiles preferr
- ed).Certifications such as ASQ Certified Quality Manager (CQM), Six Sigma (Green/Black Belt), or equival
ent.
Why Joi
- n UsOpportunity to play a key role in maintaining and enhancing product excell
- ence.Work in a growing manufacturing environment with a focus on quality and innova
- tion.Lead impactful quality initiatives that directly influence customer satisfac
tion.
Skills Required
Iso 9001, durability testing , Six Sigma, Quality Control
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