Job Description
Job Description
The Industrialization Engineer (Senior Expert) is responsible to establish & roll out reliable product and process industrialization and also to lead new product launches by coordinating APQP activities and managing the Product Life Cycle (PLC), while ensuring strong operational execution during product and process development. The role focuses on guaranteeing process stability, reproducibility, and optimization for new materials and technologies, and on strengthening the product value chain through the implementation of robust and reliable processes and tools. Additional targets include meeting and improving safety, quality, productivity, ergonomics, and environmental requirements, as well as applying data-driven decision making through process capability analysis and statistical data analysis. A strong product focus is required to drive continuous improvement and support efficient development and series production.
Product Industrialization & Process Industrialization:
Manage product specific ramp-up or change projects ( team setup, interfacing to business / customer organization, project planning and control, etc.) for new raw materials or new / relocated production processes.Translate business / project / product specific requirements into tangible impacts on plant ( invest, capacity, capability) and assess plant readinessPlan and implement investments for project / product specific tooling and devices ( Equipment, tools, jigs, gauges) according to standardsMaintain standards related to production control plan requirements by BA (in close cooperation with Quality) according to standards provided by PD Material Processing Engineering and Sector.Maintain template process FMEA and ensure proper implementation by the BA Plants as needed according to conditions and standards.Product and Process Improvement:
Drive production processes optimization regarding quality, efficiency and capability based on data and in cooperation with ME (manufacturing engineering).Drive product optimization ( raw material replacement) of articles in alignment with Product Development.Support proactive solving of quality issues regarding customer complaints and reject rate (in close cooperation with Q)Monitoring and Reporting:
Execute product and process industrialization performance (KPI) monitoring and reporting ( regarding cost, lead time, quality of product and process industrialization activities such as ramp-up projects).Implement measures to improve product and process industrialization performance.Standardization:
Drive regional implementation of product and process industrialization standards Provide feedback and input for further development of standards regarding product and process industrialization processes ( definition of production parameters, production flow plans, production control plans and work instructions, etc.), product and process industrialization IT tools ( FMEA software) to Sector.Qualifications
Bachelor's degree: in Mechanical, Manufacturing Engineering, Chemistry, or a relatedAdvanced EnglishLeading Projects and specific teams (giving direction, feedback, motivation, moderation)Experience:
5 or more years of professional experience in process engineering functions and hoses process preferredComprehensive knowledge and experience in rubber and plastic production processes and ramp-up projectsWorking with international teams on production topics and understanding of foreign culturesKnowledge:
Manufacturing Engineering ProcessesExpert in Rubber, and Hydraulic HoseExpert in Hydraulic Hose Process and Production EquipmentCore manufacturing processes for hoses (Mandrel Preparation, Extrusion, Braiding, Cover, Curing, Blow out and Pressure Test)Product and process industrialization related technologies, systems, Infrastructures, standards and processesHose Products, systems and technologies (functionalities and applications)Design and product qualification test and processes2. Methodologies
Problem Solving and decision Making Tools and TechniquesProcess Change managementLean production/CBS principles, methods and tools ( production management system) Tools:Project managementQuality Assurance and Quality Core Tools (PFMEA, APQP, MSA, R&R, Flow chart, Process control sheet)Additional Information
At Continental we are committed to building an inclusive and discrimination-free ecosystem in Mexico, these principles are rooted in our corporate philosophy and culture. Therefore, it is totally forbidden to request a pregnancy or HIV test as part of our selection processes.
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