Sr Engineer - Process Engineering

Designation: Process Engineer Work Location: Hyderabad Role Summary The Process Engineer will be responsible for developing, supporting, and optimizing electronics manufacturing processes with a strong focus on SMT, THT, soldering, cleaning, and Parylene conformal coating. This role works closely with Quality, Production, and Customers to ensure robust processes, high yield, and compliance with customer and industry requirements. Key Responsibilities Support and optimize SMT, THT, selective soldering, wave soldering, and cleaning processes. Ensure pre-coating cleanliness requirements, including control of ionic contamination and flux residues. Collaborate closely with Quality and Production teams to reduce process defects, rework, and scrap. Conduct process audits, line trials, and First Article Inspections (FAI). Lead yield improvement and defect reduction initiatives using structured problem-solving methodologies. Develop, validate, and maintain Parylene coating processes, including masking, deposition, and de-masking. Define and control coating thickness, uniformity, adhesion, and coverage in line with customer specifications. Support New Product Introduction (NPI) builds through process definition, risk analysis (PFMEA), and trial runs. Participate in DFM / DFA / DFT reviews related to assembly and coating processes. Interface with customers for process approvals, deviations, technical clarifications, and audits. Prepare and present process capability studies, validation reports, and technical documentation. Qualifications & Skills Bachelors degree in Engineering (Electronics, Mechanical, Manufacturing, or related field). Experience in electronics manufacturing with strong knowledge of SMT, THT, and soldering processes. Hands-on experience with Parylene conformal coating processes is highly preferred. Familiarity with IPC standards, cleanliness testing, and coating quality requirements. Strong analytical and problem-solving skills with experience in yield improvement initiatives. Ability to work cross-functionally and communicate effectively with internal teams and customers. Experience supporting NPI and customer qualification activities is a plus.
BE/B.Tech in Electrical, Electronics, or Mechanical Engineering
Band B
The Process Engineer will be responsible for developing, supporting, and optimizing electronics manufacturing processes with a strong focus on SMT, THT, soldering, cleaning, and Parylene conformal coating. This role works closely with Quality, Production, and Customers to ensure robust processes, high yield, and compliance with customer and industry requirements.